westarhomes.com.au

Custom Home Building in Coeur d’Alene, Idaho

Building More Than Your Dream Home

About Westar Homes

Our team of real estate professionals have helped hundreds of buyers, sellers and investors make decisions that they feel were and continue to be right for them years down the road. We measure success not by the Rebuild volume that ranks us among the top 1% of local agents, but by delivering results and fulfilling the trust placed on us by clients.

We stand ready to serve you as your California real estate team.

100+

Happy Clients

200+

Happy Clients

1000+

Properties Work

Our Services

We bring your imaginations to life by offering custom designed construction perfectly suiting you and your budget.

Custom Build Homes

Single Storey

double storey

How Can We Help You?

Thousands of luxury home enthusiasts just like you visit our website.

Find the Best Client for You

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Homestead

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Homestead

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Retreat

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Estate

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We Are Best Ever

100+

Happy Clients

200+

Project Completed

5+

Success Years

1,200+

Professional

Prototype & Bridge Molding

We provide rapid prototype injection molding for:

  • Design validation
  • Fit and function testing
  • Early market sampling

Production Injection Molding

Once your design is finalized, we move into high-volume injection molding with hardened steel tools:

  • Repeatable cycle times
  • High part yields
  • Durable tooling for long runs

Multi-Material & Overmolding

Our 2K and 3K molding technologies allow multiple plastics or colors in one part. Ideal for:

  • Soft-touch grips
  • Sealed housings
  • Enhanced aesthetics
  • Functional integration

Insert Molding & In-Mold Assembly

We embed metal inserts, fasteners, electronic components, or sensors directly into molded parts.

  • Improves durability
  • Eliminates secondary assembly
  • Reduces manufacturing costs

Global Reach, Local Support

LXG has delivered 3,000+ molds to over 38 countries worldwide. From automotive suppliers in Europe to medical innovators in the U.S., our global presence is matched with localized customer support, ensuring you get fast responses and reliable delivery wherever you are.

Injection Molding TImeline

  • Share your CAD files or product concepts.
  • We sign NDAs for IP protection.
  • You’ll receive a transparent quote with design feedback within 24–48 hours.
  • Our engineers conduct a Design for Manufacturability (DFM) and Design for Assembly (DFA) analysis.
  • Risky features like thin walls, sharp corners, or difficult undercuts are flagged.
  • We suggest modifications to reduce costs, improve mold flow, and extend mold life.
  • Fast-turn prototype tooling made of aluminum or soft steel.
  • Test parts in real-world conditions before investing in full production molds.
  • Allows rapid iteration with lower cost.
  • Precision-built molds using CNC machining, EDM, and polishing.
  • Options: single cavity, multi-cavity, hot runner, or family molds.
  • Each mold undergoes tool trials and quality checks before production.
  • First Article Inspection (FAI)
  • Dimensional checks with CMM and GD&T standards
  • Small pilot runs to validate performance under real conditions.
  • Scalable runs from hundreds to millions of units.
  • Process parameters locked in for repeatable quality.
  • Supported by SPC monitoring and automated quality checks
  • Painting, pad printing, laser engraving, ultrasonic welding.
  • Clean room assembly for medical-grade applications.
  • Packaging tailored to client requirements.
  • Safe, customized packaging.
  • Global shipping with tracking and export compliance.
  • Long-term mold storage options for future runs.

Our Proven Process — From Idea to Product

At LXG Injection Molding, we believe success comes from clarity, collaboration, and discipline at every stage of your project. Our process is designed to take you from an initial idea to fully validated, mass-produced parts with confidence.

At LXG Injection Molding, we believe success comes from clarity, collaboration, and discipline at every stage of your project. Our process is designed to take you from an initial idea to fully validated, mass-produced parts with confidence.

Feature / Benefit
Process Support
Material Range
Scalability
Lead Times
Order Size
Quality Assurance
Services
Global Reach
Confidentiality
Sustainability
Typical Competitors
Limited engineering support
Limited to common resins
Either prototype-only OR mass production
6–12 weeks typical
Often high MOQs
Standard inspections only
Molding only
Limited regional service
Basic NDAs
Not always prioritized
LXG Injection Molding
Full DFM/DFA reviews & proactive feedback
100+ materials including high-performance & medical grades
Seamless scale from 1 part to millions
Prototypes in 5–7 days, production in 3–5 weeks
No minimum order quantity
ISO-grade SPC, FAI, CMM, traceability
Tooling, molding, finishing, assembly under one roof
Delivered 3,000+ molds to 38+ countries
Strict IP protocols, secured data handling
Recyclable resins, eco-friendly processes, energy-efficient machines

Our Testimonials

client say's

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            Get In Touch With Us





              Frequently Asked Questions (FAQ)

              Choosing the right injection molding partner often comes with many questions. At LXG Injection Molding, we want to give you clear, detailed answers so you feel confident every step of the way. Below you’ll find our 15 most frequently asked questions with in-depth responses.

              Q1. How quickly can I receive my injection molded parts?
              We understand speed is critical. For prototype molding, parts are often delivered in 3–7 days depending on design complexity and material availability. For production molding, delivery typically takes 3–5 weeks after mold approval. We also offer expedited services for urgent orders. By optimizing tooling and scheduling, we help clients cut weeks off their product development cycle.

              We provide solutions across a wide range of sectors:

              • Automotive: dashboards, connectors, bumpers, trim parts.

              • Medical Devices: housings, disposables, diagnostic parts, biocompatible components.

              • Aerospace: lightweight yet strong housings, brackets, and structural pieces.

              • Consumer Products: appliance parts, durable goods, toys, lifestyle products.

              • Electronics: casings, connectors, protective housings.

              Sustainable Packaging: biodegradable containers and eco-friendly packaging.
              Our experience ensures compliance with industry-specific standards (ISO, FDA, UL).

              No. Unlike many competitors, we have no minimum order requirement. Whether you need a single prototype, a pilot batch, or millions of units, we adapt to your requirements. Startups, small businesses, and multinational corporations all benefit from our flexible approach.

              Mold ownership is flexible. Typically, clients fully own their molds, which remain stored at our facilities for future runs. We also provide shared ownership or project-based licensing when budgets or project scopes require. Every mold is maintained, serviced, and stored under controlled conditions to maximize its lifespan and reliability.

              Yes — cost optimization is part of our DNA. Our engineering team reviews every design with Design for Manufacturability (DFM) principles, suggesting adjustments to:

              • Reduce wall thickness where possible.

              • Minimize unnecessary undercuts.

              • Use family molds to produce related parts together.

              Shorten cycle times with hot-runner systems.
              Many clients save 10–25% in part cost after applying our recommendations.

              We routinely hold tolerances of ±0.05 mm for most parts. For highly precise applications (medical, aerospace, micro-electronics), we can achieve tighter tolerances validated by:

              • CMM (Coordinate Measuring Machine) inspections

              • GD&T (Geometric Dimensioning & Tolerancing) checks

              Statistical Process Control (SPC)
              This ensures every part meets exact specifications, run after run.

              Quality is built into every stage of our process. We apply:

              • First Article Inspection (FAI) before production approval.

              • In-process CMM and GD&T measurements.

              • Lot traceability for regulated industries.

              • SPC monitoring to detect variations early.

              Compliance with ISO 9001, ISO 13485, RoHS, FDA, and UL standards.
              The result: consistent, defect-free, high-performance parts.

              We work with over 100 thermoplastics, elastomers, and specialty resins. This includes:

              • Commodity plastics: ABS, PP, PE.

              • Engineering plastics: Nylon, PC, PBT, PET.

              • High-performance polymers: PEEK, PEI, PSU.

              • Medical- and FDA-compliant materials.

              Sustainable materials: biodegradable resins, recycled plastics.
              We also provide advice on resin selection based on performance, cost, and environmental factors.

              Yes. Beyond molding, LXG offers:

              • Surface finishing: trimming, polishing, painting, pad printing, hot stamping.

              • Marking & branding: laser engraving, ultrasonic welding.

              • Assembly services: from snap-fit assembly to bonding.

              • Clean Room Assembly: Class 8 clean room packaging for medical products.
                This saves clients the cost and effort of outsourcing secondary processes.

              We treat IP security with utmost seriousness. Every project begins with a signed NDA. Data handling is restricted to authorized personnel only. CAD files are stored in secure, encrypted systems, and transfers occur over protected channels. Clients maintain full ownership of designs, molds, and production data.

              Absolutely. We have delivered over 3,000 molds to 38+ countries. Our global logistics team handles:

              • Shipping arrangements with trusted freight partners.

              • Export compliance and customs documentation.

              Secure packaging to protect molds and parts during transit.
              Clients benefit from worldwide reach with localized support.

              We specialize in tool transfers. When a client wants to switch suppliers, our team:

              • Inspects and refurbishes the mold.
              • Adjusts it to meet our production standards.

              Runs validation trials before full-scale manufacturing.
              This ensures smooth transitions without project delays.

              Yes, we offer both advanced processes:

              • Overmolding: combines two or more materials in a single part (e.g., soft-touch grips on hard handles).
              • Insert molding: integrates components like screws, sensors, or metal reinforcements directly during molding.Both techniques reduce assembly needs, increase strength, and improve functionality.

               

              We comply with multiple international standards, including:

              • ISO 9001 for quality managementq
              • ISO 13485 for medical device production.
              • FDA compliance for medical-grade resins.

              UL and RoHS certifications for materials and processes.
              This ensures clients receive parts that meet regulatory requirements.

              Here’s how we stand out:

              • No MOQ barrier — we serve startups and global corporations alike.
              • Faster lead times — prototypes in days, production in weeks.
              • Full-service approach — from DFM to finishing, everything under one roof.
              • Material expertise — commodity, engineering, medical, and eco-friendly plastics.
              • Proven global track record — thousands of molds delivered worldwide.
              • Customer-first philosophy — proactive communication, design feedback, and after-sales support.

              Simply put, LXG Injection Molding isn’t just a supplier — we’re an engineering partner committed to your success.